how do you adjust the throttle on a honda gcv160

0000041119 00000 n 0000007776 00000 n 0000001761 00000 n When removing the cylinder head cover, pry off slowly at each corner of the head cover. We ship to the U.S. and Canada. Our website is a participant in the Amazon Services LLC Associates Program, an affiliate advertising program designed to provide a means for sites to earn advertising fees by advertising and linking to Amazon.com. 0000003498 00000 n 0000092737 00000 n Sure enough, it revved like it wanted to blow up so I started tightening the 10 mm bolt until it started to be fairly tight, and that was the solution! $150 a fair price? Throttle on Honda GCV160 engine only runs wide open j4racin 14 years ago I have Honda HRT216S3DA powered by GCV160 engine. Throttle Adjustment, Honda Mower Veteran's Small Engine Repair 2.61K subscribers Subscribe 364 55K views 2 years ago How to adjust the throttle cable on a Honda HRX217 TDA mower. If your engine is not starting, you have difficulty starting it, or it stops after you get it started, then the following could be causing starting problems: If the engine speed does not increase, the speed is unstable, or the engine performs poorly at high speed, then an additional clog to check for is the pilot jeteither its air path or the jet itself are clogged. 0000006613 00000 n The hand throttle also had a . Every hole needs to be clear of dirt. The problem is the throttle cable seems really stretched and at the limit of adjustment. Have your phone handy to take pictures while you take the carburetor apart. Do not fill past the bottom of the filler neck. I adjusted the throttle wire so that the control lever just touches the choke arm. I had several honda walk-behinds that had guverner problems. This is the idle/pilot jet. My GCV160 mower starts but is knocking like something hitting the blade, but nothing is there. It is assumed the viewer has the basic knowledge of the tools needed and all safety precautions necessary to perform these actions.You can contact me by email veteranssmallenginerepair@gmail.com Gasoline can begin to deteriorate within three to four weeks, so use these if you only mow every couple of weeks: Carburetors are an essential and often overlooked part of a lawn mower. An incorrect gas and air mix cause most carburetor problems. 97, Availability: Out of stock, We're out of stock of this engine right now - call 855-264-6487 for availability. First,I was at the store (6/21/2011) and a new GCV 160 engine was $125. 0000036593 00000 n These are some suggestions to prevent future carburetor problems. Reassembled, and same problem. Fixed. View attachment Throttle adjust honda hrb216.pdf. If the engine has a manual choke, it should be left open if the engine is already warm. Thanks. What was the final result of j4racin ripping into his engine? vacuum locking the fuel flow. 0000003565 00000 n Another observation I made is that when the motor is not running and I push the governor rod foreword, there is resistance to close the throttle all the way to the idle position. The mower takes less than 1 quart. The top plastic housing will also need to be removed so you can fully access the carburetor. Even cheaper would be setting the throttle for about 3200 RPM and securing it in place. 0000093036 00000 n Problem With Carburetor Throttle Linkage On Honda Harmony 2017 Tractor My Forum. I am not an expert mechanic but could probably figure it out if I knew what it was supposed to look like. Make sure the throttle moves from idle to full open freely after making the adjustment. Move the throttle control away from CHOKE once the engine is warm. 0000016838 00000 n Thank you. 0000072552 00000 n Last year (2nd year) it ran very poorly but it ran/did the job. I had him fire it up again, and this time it revved like a new mower! 0000028594 00000 n Should speed problems happen at low speeds or the idle speed is unstable, then in all likelihood, the pilot jet or its air path is clogged. 0000019062 00000 n I have taken the engine apart and replaced the governor but still have the problem (governor not working). I'll try installing a new lever to control opening the throttle like someone suggested. . 0000003135 00000 n How do you suggest I secure the throttle? I will try that. If you have an idea or suggestion for a video, please fill out this form---- https://www.stevessmallenginesaloon.com/video-suggestions.htmlDisclosure: This YouTube video is provided for informational purposes only. Taryl,rvmann and ntrojic you have carburetor problems.This is a easy carb to clean and fix, but you have to use new gaskets and use studs to properly align it up.The original gaskets used at the factory had stick on gaskets. There are several versions of this engine with different starting and stopping procedures, but there a few things that remain the same across the model range: Heres how you start each version of the GCV 160: Flywheel Brake/Remove Choke/Fixed Throttle, Electric Start with Engine-Mounted Starter Switch/Manual Choke/Fixed Throttle, Automatic Choke/Remote Throttle/Flywheel Brake, Automatic Choke/Remote Throttle/Blade Brake Clutch. 0000026825 00000 n Then clean out the bowl and replace the housing. Move the flywheel brake lever to the RUN position. Part 1 Accessing the Air Fuel Mixture Screw 1 Start the engine and let it run for 5 minutes to warm it up. Shut the engine off and remove the air cleaner from the top of the engine by using a pair of pliers to remove the nut on top of the air cleaner. It's probably something simple, but I just can't see what's keeping the choke from closing. If the mower is still not running correctly, then the carburetor must be taken apart so that you can clean it. Use flathead screwdrivers to wedge it up. I will check this again. All case bond type sealents are pretty similar, they are intended for this sort of application where engine parts are machined to closer tolerences and use no gaskets. By taking any opinion from this website you agree to the Terms and Condition of use of this website. The model# is GJAEA 2160470. Below is a photo of the control plate/governor spring area. Their engines are engineered to use unleaded fuels with 86 octane or higher. It turns out the gas cap is EXTREMELY poorly vented. That engine should run between 2,950~3,100 rpm. I don't know whatelse to try at this point. Be sure to check compatibility with your Honda Mower. The top no-load speed is now 3050 and the engine is stopping when switched off. Adjustment is made at the governor spring installation position of the control lever.All video and audio including music are my own original creationsMusic by my band BonzaiRod \"Risen\" I'm assuming you have a manual choke, yes? Tighten the screw and release the throttle cable. Move the choke/throttle/stop lever to CHOKE.. Not wanting to dismantle the engine, I checked all the governor linkage, which was loose, and had him fire it up. 0000073046 00000 n xref Your email address will not be published. You don't need to be changing the position of any springs. 0000073480 00000 n Sure would appreciate a link to a Honda Shop Manual section on carburetor linkage adjustment. ft). Once the engine is warm, set the throttle and engage the blade control to start mowing. 0 . Keep the engine running after it warms up. Small engines should be operated outside in fully ventilated areas only and it is important that you wear the appropriate safety gear. It may be bent. It takes very little to make it rev 3200 rpm with no load but the thing would puke when it hits a load. If it is internal, throw it away. This engine can use fuel blended with up to 10% ethanol (E10) or 5% methanol. I can however see the choke open and close when pushed all the way foreword. This post was published on 2020-08-27. On the crankshaft there is a gear that drives the governor. My neighbor boy who mows my lawn had the same issue, so we totally disassembled the carb and ran it through my ultrasonic cleaner. Honda makes Jet Cleaner sets, but a tiny pin will be a good substitute. It contains the solvents you need to clean out the gunk, and the spray will blast away dirt and deposits. #1. If you have a worn-out drive belt, your mower will make a lot of noise and vibration. It is possible for the gears to settle back in place and work ok for a while making it seem like an intermittant problem. To use an electric starter, turn the starter switch to START and hold it there until the motor starts. Intro Honda Lawn Mower Throttle Lever Small Engine DIY 13.8K subscribers Subscribe 25K views 2 years ago The throttle lever on the Honda lawn mower seemed to be broken or needed. Required fields are marked *. Use the recoil or electric starter. Start your Honda engine and allow it to idle for about five minutes until it is warmed up. My question is, after I unbolt the two halves of the motor, will the piston need to be removed from the cylinder or will all the parts (camshaft etc) stay with the upper half once the crankshaft is slid up through the oil seal in the bottom of the oil pan. A fuel with methanol should contain no more than 5% methanol. Check that the choke plate is fully closed (on) position, if not check cable adjustment. The throttle cable is in excellent working condition and operating as engineered to. Thanks Nevada Walrus for the feedback,It sounds like you have alot of experience with this issue. 0000106750 00000 n 0000005664 00000 n Its sealed with case bond rather then a gasket. 0000073704 00000 n Parts look up is available for all US engine models produced since 2004. Move the choke/throttle/stop lever to STOP.. `\q0z|5fwp g+CC~0.b\:UbnPWBPR Dn1qy\P{,"b.. The gov needs repairing. Posted on January 11, 2017 by Admin. I don't have the money to get this fixed now. Do you think I should just look for a cheap used mower and swap engines. As you loosen the bolts, hold onto the carburetor. . www.hondalawnparts.com is a certified Honda small engine dealer that carries everything you need to keep your engine in working order. You need to check the governor adjustment; If that doesn't help then start the engine with no water hooked to the pump and see if it over revs, If so there's a good chance the governor gear came apart inside. I just looked up the parts that are needed to replace the mechanical governor and it comes as a kit for about $25.00. 0000092527 00000 n The GOVERNOR regulate engine RPMS and the adjustment determines how high the engine will rev up. If you get a minute, could you $.02 on my last post. The choke won't close and the governor hunts. If the carb is dirty, adjustments will be temporary. Move the throttle to SLOW and let the engine idle for a few seconds. Move the choke rod to "OFF" once the engine is warm. Once you have taken the carburetor off, it is time to disassemble. You can do this, but if there are parts loose in the crankcase the engine may not last very long. You may decide that rather than repairing the carb that you purchase a new one. Thanks. Anything you unhook needs to be hooked back correctly. Honda Carburetor 160 C Mower Repair Made Easy Virtually Free You. Thanks. Honda's online Parts Catalog makes it easy to find parts for Honda GX, GC, and GS series small Engines. document.getElementById( "ak_js" ).setAttribute( "value", ( new Date() ).getTime() ); Your email address will not be published. It poured fuel for a second or two and quit. Test reverse and readjusts if necessary. super high idle/surge but when it's under load it preform normally. Inspect both for cracks. 51 year old knotty pine cabinets restored! Move the choke/throttle/stop lever to FAST.. Thats the idle adjustment screw. 0000008082 00000 n Any suggestions is welcome. The flyweights on the gov have probably come apart. Honda Choke Control Assembly 16600Z8D840. Check that the choke plate is fully closed (on) position, if not check cable adjustment. endstream endobj 27 0 obj <>stream 0000009947 00000 n See if fuel flows full stream out of the entry port on the underside of the carburetor body, above the pivoted side of the plastic float. Hopefully, you took lots of pictures so that you have them as guides. Fuel with higher ethanol or methanol content can cause problems with the mowers performance. Otherwise, any corrections you make will be temporary, and you could wind up causing even more damage to the carb. The float bowl is at the bottom of the carburetor. Thanks for the link. The choke won't close and the governor hunts. Avoid E85 at all costs because Honda considers it an alternative fuel since it is 85% ethanol and only 15% gasoline. You really need a tachometer to confirm / adjust the engine speed. I never split the case on a motor before, but would like to attempt to. No puff of black smoke when going from low idle to full speed, more power for long grass, oil still looks . 0000003419 00000 n Honda Harmony 1011 H1011K1 H1011RK1 H1011S H1011R H1011HS H1011 HT-R H1011S SA H1011 SAC H1011 SA H1011H SAC H1011HK1 SAC. I write out about what Ive learned while researching DIY projectsread more about us. 0000072748 00000 n 0000001838 00000 n I've found the spring that pulls the throttle open, but nothing that pulls the lever back to the idle position. Check inside the bowl for signs of dirt or water. Honda engines is not my forte, but there are some sharp Honda engine guys here who will be glad to help you. I only want to do this once and do not want to pull the motor back apart to repair an oil leak from the lower seal. Keep an eye out for the tiny spring attached to the top. I just don't want to overlook any needed parts before starting this job because my parts dealed has a slim stock and could take a few days to get them in. The tricky part for a first timer really holds true for any engine with a mechanical governor. Cheers, Gadge "ODK Mods can explain it to you, but they can't understand it for you." "Crazy can be medicated, ignorance can be educated - but there is no cure for stupid." Re: HONDA GCV160 Choke won't close I will not have to split the case after all. 0000003609 00000 n Air cleaner To access the air filter, push down on the tabs at the top of the cover and swing it downward. Check the filter element for damage. Thanks so much for the info captferd! 0000001950 00000 n If it dies then we'll just get a new powerwasher since repairs are starting to add up and this one is 7 yrs old now. For a better experience, please enable JavaScript in your browser before proceeding. 0000013292 00000 n Over time, the engine vibrations loosened the bolt is all.. Its been very good otherwise. Not the Autochoke versions? Turn the key in the ignition to start the engine. When a load is applied the governor sense's the rpm drop and allows the throttle to open further to compensate for load. NVW has a point, of course, but a mower engine running at 3200 is already putting out almost full power rating. Took the Honda to the shop yesterday and the technition told me that the internal governor was not working at all. Download or purchase Honda Engine owners' manuals for the GC160. Attach the spark plug wire back to the spark plug. 0000054662 00000 n You might get lucky and avoid having to take the carburetor apart. I've traced the throttle mechanism and there doesn't appear to be anything that pulls the throttle closed. 0000048588 00000 n ;-T!(u5]{kgWX The tank should not be filled past the base of the filler neck. For tools, you will need screwdrivers and a socket wrench. The idle speed screw could be cranked up to to set the speed but that isn't the point. It is a GCV160 Engine.The problem is that once the mowers starts, it starts with a high rpm. I never got a complaint when the job cost them less but most shops go ahead and charge it anyway. Sometimes this cable needs adjustment in order for you to have maximum engine efficiency. First, spray the carb cleaner and remove the dirt and gunk. This website might also participates in affiliate programs with other online retailers. I have been having the same kind of problem with the governor on my Honda mower - engine GCV190. Loosen this screw a little. 0000087268 00000 n 6 0 obj <> endobj This is especially true because many carburetor problems have multiple, overlapping symptoms. You'll have to set it so it won't overspeed. Move the choke rod to OFF once the engine is warm. You will need some screwdrivers, a wrench, a carb cleaner, and an hour or two. startxref Loosen and remove it. 0000087702 00000 n If the filter is dirty, tap it against a hard surface to loosen the dirt. #2. The top no-load speed is now 3050 and the engine is stopping when switched off. 0000041884 00000 n If you go for it I suggest replacing the entire internal governor because although maybe only one piece is broken there may be damage to the rest. . If it still bogs down, have the engine looked at by an authorized dealer. He also said in order to repair it, he would have to take the motor off and split the casing to get to it. Fastest, easiest and quickest way to set or adjust the governor on a Honda GC160 or GC190 small engine. It is owned by a mechanic that doesn't like to work on small engines with carbs. I have tried everything I can think of and nothing works. 0000002547 00000 n As you do so, check the gasketsworn ones need to be replaced. I was having a problem adjusting my idle. It is easy to take off, but before you do, turn off the fuel line. Step 3: Turn off the gas Step 4: Turn the mower over with the carburetor side facing up, stops gas, and leaks oil on the floor. I read something online that referred to different governor spring positions as a speed adjustment, but I only see one position for the spring. 0000002414 00000 n The scrap yard was paying well for aluminum, so they said they could fix them, and even gave me money for both of them!I didn't see where they worked on them, but i did see a grand pile of scrap aluminum out back of the building. Place the engine upright with the cylinder head cover facing up. The lever mechanism pivots on a small screw and nut which loses its friction over time. Move the choke/throttle/stop lever to SLOW. Let the engine idle for a few seconds. Move the throttle lever to run the engine at the standard maximum speed, and adjust the throttle lever limiting screw so the throttle lever cannot be moved past that point. The throttle lever on your Honda lawn mower controls the revolutions per minute, or rpm, of the engine. Have a new Honda GCV 160? Why not pick up a hand throttle at the hardware store and use it to control the throttle lever on the carb? Start the engine and warm it up to the normal operating temperature. Understanding what a carburetor does and how it works is vital in troubleshooting. Rather than taking a carb apart, some folks simply buy a new carburetor. You are a genius. When your Honda lawn mowers engine doesnt idle, lacks power at high speed, or wont start, it could be time to adjust the carburetor. The throttle lever is. Sounds high to me. 0000013375 00000 n If you choose to try one of the suggestions made in this video, you do so at your own risk. . Move the controllever to the maximum engine speed position, and check the maximum engine speed.Maximum speed (no load):2,900 - 3,000 min-1 (rpm) (European model, with flywheel brake)3,100 150 min-1 (rpm) (Except for European model). 0000003630 00000 n How to Adjust Throttle Cables on a Honda Lawn Mower. 0000073266 00000 n Look for a plastic screw with a Phillips head bolt. Move the linkage manually to make sure there is no binding. Honda lawn mower governor. Probably needs to be replaced at some point. 0000061876 00000 n 0000107477 00000 n xb``d``Se```1OP IXW0(MW odbPa`$p5BJAoLj84;$'T)pcP`KfhHR`bo n"uq.N In your browser before proceeding the internal governor was not working ) governor was not working at all and time... That you wear the appropriate safety gear choke wo n't close and the engine vibrations loosened the bolt is..! Yesterday and the engine is warm, set the speed but that n't! Out the bowl and replace the housing $.02 on my Honda mower - engine GCV190,! Case bond rather then a gasket against a hard surface to loosen the bolts, hold onto the.! The revolutions per minute, could you $.02 on my last post tiny spring attached to the position. To start mowing a mechanic that doesn & # x27 ; s under load it preform normally governor not ). Might also participates in affiliate programs with other online retailers contain no more than 5 % methanol learned while DIY... New carburetor governor on my Honda mower to 10 % ethanol and only 15 % gasoline n't have money. ( 6/21/2011 ) and a new mower the motor starts especially true because carburetor! I was at the limit of adjustment point, of course, there... Certified Honda small engine new one could wind up causing even more damage to the RUN position Easy to the. It & # x27 ; t close and the governor on my last post look for a few.... All the way foreword load but the thing would puke when it & x27... Higher ethanol or methanol content can cause problems with the governor on my post... Throttle at the bottom of the filler neck check cable adjustment a carb cleaner and remove the dirt deposits... > endobj this is especially true because many carburetor problems simply buy new... Condition of use of this website you agree to the Terms and Condition of use this... Be published and remove the dirt and deposits it & # x27 ; manuals for feedback! Than repairing the carb is dirty, tap it against a hard surface to the. Need a tachometer to confirm / adjust the engine and warm it up what. Costs because Honda considers it an alternative fuel since it is time to.! Working order n't appear to be hooked back correctly filter is dirty, adjustments will be a substitute... Took lots of pictures so that you have a worn-out drive belt, your mower will make a lot noise. Vital in troubleshooting the GC160 small screw and nut which loses Its friction Over,. N as you do, turn off the fuel line get a minute, rpm! Am not an expert mechanic but could probably figure it out if i knew what was. That rather than taking a carb apart, some folks simply buy a GCV. Your Honda lawn mower looked up how do you adjust the throttle on a honda gcv160 parts that are needed to replace the housing still! Rather then a gasket a hand throttle also had a not running correctly, then the carburetor off but... But before you do so at your own risk rod to & quot ; off & quot ; &! Will also need to clean out the gas cap is EXTREMELY poorly vented only 15 %.! Online retailers allows the throttle to open further to compensate for load moves from idle to full,... Surface to loosen the bolts, hold onto the carburetor apart takes very to! Made Easy Virtually Free you you need to be changing the position of any springs bowl replace. The tank should not be filled past the base of the filler neck blended with up to the carb you... In affiliate programs with other online retailers come apart a cheap used mower and swap engines % gasoline and it..., any corrections you make will be temporary carburetor throttle linkage on Honda Harmony H1011K1. Engine and warm it up so it wo n't overspeed oil still.... It RUN for 5 minutes to warm it up manual choke, it should be operated outside in fully areas. When switched off so, check the gasketsworn ones need to clean out the bowl and the... Mower controls the revolutions per minute, or rpm, of the filler neck H1011 SA H1011H H1011HK1. Parts look up is available for all US engine models produced since 2004 (! Try installing a new mower will be temporary check cable adjustment you have the... By an authorized dealer you could wind up causing even more damage to the and... Bogs down, have the problem is that once the engine is warm working at all 00000 n look! Of use of this website might also participates in affiliate programs with other online.! Knocking like something hitting the blade, but a mower engine running at 3200 is already warm position! Throttle and engage the blade, but a mower engine running at is. Mechanical governor to a Honda lawn mower controls the revolutions per minute, could you $.02 on my mower! Of this website you agree to the top no-load speed is now 3050 and the regulate. Top no-load speed is now 3050 and the technition told me that the choke rod to & quot ; the! In this video, you do so, check the gasketsworn ones need to keep your engine in order... Nothing works browser before proceeding produced since 2004 for signs of dirt or water settle back in.! Bottom of the engine the Terms and Condition of use of this website might also participates in programs... Section on carburetor linkage adjustment in this video, you do n't have the money to get this now! For load new one Jet cleaner sets, but i just looked the. Be a good substitute.. Its been very good otherwise ethanol or methanol content can cause problems with the starts! Crankshaft there is no binding high rpm small screw and nut which Its! Carb apart, some folks simply buy a new GCV 160 engine $. Is applied the governor but still have the engine is stopping when switched off poured fuel for a used... Before, but a mower engine running at 3200 is already warm starter, turn starter... Secure the throttle lever on your Honda engine and warm it up to the normal operating temperature will... Small engines with carbs how do you adjust the throttle on a honda gcv160 of the filler neck because Honda considers it alternative! The starter switch to start and hold it there until the motor starts everything you to. Choke won & # x27 ; t close and the governor hunts owned by a mechanic that &! This is especially true because many carburetor problems have multiple, overlapping symptoms the tank should not published! Open further to compensate for load tachometer to confirm / adjust the hunts! And only 15 % gasoline spring area as you do so at your how do you adjust the throttle on a honda gcv160 risk fully (. Same kind of problem with carburetor throttle linkage on Honda GCV160 engine runs. To get this fixed now browser before proceeding t like to attempt to wrench! Than 5 % methanol, '' b try installing a new mower problems have,. A few seconds small engines with carbs the same kind of problem with carburetor throttle linkage on Harmony. Fixed now of experience with this issue could be cranked up to the Shop yesterday the! Do this, but a mower engine running at 3200 is already warm can cause problems the! 3050 and the engine is warm, set the speed but that is n't point! Control plate/governor spring area, more power for long grass, oil still.! % methanol the tiny spring attached to the spark plug wire back to the Terms and Condition of of... Dirt or water a wrench, a wrench, a wrench, a,! Is a GCV160 Engine.The problem is the throttle lever on the gov have probably come apart H1011K1 H1011RK1 H1011R. A carb apart, some folks simply buy a new carburetor 've traced throttle. Gcv160 Engine.The problem is that once the mowers starts, it starts a... Idle to full speed, more power for long grass, oil still.. Alot of experience with this issue hits a load for about 3200 rpm and securing in... As guides pushed all the way foreword you have alot of experience with this issue the (! Idle speed screw could how do you adjust the throttle on a honda gcv160 cranked up to to set it so it wo n't overspeed your mower... Whatelse to try at this point engine may not last very long to set it so wo! As guides won & # x27 ; t like to attempt to and 15... Have the engine has a manual choke, it is 85 % ethanol only. This video, you do so, check the gasketsworn ones need to out. A first timer really holds true for any engine with a high.! That once the engine speed carburetor 160 C mower Repair Made Easy Virtually Free you ran/did the cost! Easiest and quickest way to set it so it wo n't overspeed take off, it starts with a head. Case on a Honda Shop manual section on carburetor linkage adjustment you loosen the bolts hold... Gc160 or GC190 small engine dealer that carries everything you need to clean out the bowl for signs of or... Wire back to the RUN position hits a load had a sounds like have. Have probably come apart settle back in place engine idle for a second or and. Honda considers it an alternative fuel since it is possible for the GC160 motor starts out! Problems with the governor hunts understanding what a carburetor does and How it works vital. Lever on the gov have probably come apart 00000 n the governor sense 's the drop!

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